WHITE IS THE NEW GREEN: White Roof/Cool Roof Epoxy Overlay

Going Green: Three Materials Perfect for White Roofs

A big piece to the environmental puzzle is reducing the planet’s energy use. While this might seem like too grand of a feat to contribute to on a personal level, it is very possible. Every individual business’s contribution to reducing energy use or emissions, no matter how small, adds up to make a greater impact. By recycling, using energy-efficient appliances and keeping a close eye on where you can make a difference, every eco-conscious commitment helps.

One difference to better the environment that any business can make is to install a white roof, otherwise known as a cool roof. Kafka Granite has been making eco-conscious strides toward providing environmentally friendly products manufactured in a state-of-the-art facility. Offering white roofing options is one way we can help you earn LEED accreditation points and have a positive impact on the environment in your city.

Dark Roofs and Urban Heat Island Effect

The term “Urban Heat Island” has joined the list of climate vocabulary in recent history. Due to growing populations, metropolitan areas have expanded faster than ever. There are more energy-consuming people, more buildings reaching into the sky and more cars idling on city streets in urban areas than in sprawling suburban counterparts. All of this has lead to Urban Heat Islands (UHIs).

In short, the Urban Heat Island Effect is when a city exhibits a higher average temperature than its rural surroundings. Metro areas are stocked with hard built surfaces that reflect the sun’s rays where suburban areas have fewer built surfaces and more vegetation. There are many factors inherent to cityscapes that lead to UHI Effect, including:

Dark Roofs:

Roofs are often the culprits of heat absorption. Roofs crafted from tarpaper or other dark materials cause roof temps to climb upward of 150 degrees Fahrenheit or more on summer days, which increases energy use to keep air conditioners and fans running on high.

Energy Consumption:

Cities are fully stocked with energy-consuming machines. Thousands of offices, restaurants and large venues need to be heated, cooled and lit nearly all day long. Add in idling cars sputtering out exhaust during never-ending rush hours and the city is suddenly stuffed with emissions from energy consumption.

Trapped Heat:

Most cities are outfitted with buildings that are much taller and closer together than suburban surroundings. This tight configuration allows for diminished airflow, which inevitably traps heat and raises temperatures.

Heat-absorbing and reflecting Surfaces:

White Quartz White Roof Overlay - Bensenville, IL - Installed by CentiMark Corp.

White Quartz White Roof Overlay – Bensenville, IL – Installed by CentiMark Corp.

Skyscrapers are tall mountains of glass and metal—all reflecting heat to one another and onto the surfaces that will absorb it. Glass-clad buildings essentially act as large mirrors bouncing sun to the ground all day long. The heat-absorbing asphalt and cement streets and sidewalks soak in the heat all day, causing them to release heat well into the night, when the sun is nowhere to be seen.

Increased heat reflection, heat absorption and energy consumption render large cities into literal hotbeds. In addition to compromised air quality, UHI also endangers water quality. Increased pavement and rooftop surface temperatures significantly warm rainwater runoff. This heated water runs into surrounding waterways like rivers and lakes, which could alter and damage native aquatic life and ecosystems.

Three Cool Roof Material Choices

Many people don’t realize they can play very direct and simple roles in reducing the effects of UHIs. From reducing energy consumption, utilizing environmentally friendly designs and incorporating eco-friendly building materials, any construction project can be a little friendlier toward the environment. One way Kafka Granite can help achieve a reduction in Urban Heat Islands is the implementation of cool roofs, or roofs that don’t trap heat as much as dark roofs. Cool roofs are lighter in color, strongly reflect sunlight, and can efficiently cool themselves.

1. White Quartz

White Quartz SandAvailable as sand or aggregate, white quartz is a naturally occurring stone that can be crushed to your specifications. White Quartz is the Kafka Aggregate with the highest SRI, or Solar Reflectivity Index, so it is the most effective choice.

 

2. Recycled Porcelain

Recycled PorcelainWhen seeking a white roof option that could garner even more LEED accreditation points, recycled porcelain is your go-to solution. Kafka is capable of crushing discarded porcelain in our state-of-the-art facility to become an ideal recycled aggregate or sand for use as a white roof material.

 

3. Birchwood Granite

Birchwood Pebbles

Birchwood Granite pebbles and 1.5” ballast is made up of a white color palette with some variation in the form of brown or black granite. It’s the whitest round stone available, and a perfect solution for a traditional roof ballast in a whiter color.

 

 

Installing a white quartz or recycled porcelain cool roof requires the use of a two-part epoxy. After the epoxy is spread, the aggregate or sand is evenly spread across the epoxy for a durable and long-lasting surface. Birchwood Granite is applied as a traditional roof ballast.

Implementing a white roof will dramatically reduce energy consumption and a building’s contribution to an urban heat island. The demand for electricity used for cooling interior spaces increases 1.5–2 percent for every 1-degree increase in air temperature. This results in 5-10 percent of communitywide electricity being used to compensate for the heat island effect. Increased heat can affect the local climate, aquatic life and health of those at risk in especially hot or humid climates.

Kafka Granite Can Make Hot Roofs Cool Down

Halting the rise of detrimental heat islands in their tracks can be possible if everyone contributes to eco-friendly efforts. Implementing a cool roof over your existing roof or installing one when it comes time to replace a rooftop is one smart way to pave the way for a greener tomorrow. Through the use of cool white quartz, recycled porcelain, or birchwood granite white roof material options, your business can start seeing lower energy consumption (and electricity bills) during your environment’s hottest months.

If you have questions about any of Kafka’s white roof materials, becoming a dealer of white roof material, or starting your plan for installing a white roof, call or message us today. Our experts are waiting to answer questions about our products and their environmental benefits today.

Burma Red Hilltopper Warning Track Mix - Yankee Stadium - New York, NY

Top 10: Most Interesting Places to See Kafka Granite

 

 

Pewter Granite Stabilized Pathway - Walgreens Corporate Headquarters - Deerfield, IL

Pewter Granite Stabilized Pathway – Walgreens Corporate Headquarters – Deerfield, IL

10. Walgreens Corporate Headquarters – Deerfield, IL

Application: Pewter Stabilized Pathway Mix

Found in 1901, Walgreens is one of the most prevalent pharmacies nationwide with over 8,200 stores across the U.S., the District of Columbia and Puerto Rico. Headquartered in Deerfield, Illinois, Walgreens Corporate is a bustling campus of employees. As of 2009, 5,200 employees funneled in and around the headquarters every day — all of them walking on Kafka’s stabilized pathway mix.

 

 

9. I-94 Bridge over St. Croix River – Hudson, WI and Lakeland, MN

Application: Platinum Granite DOT High-Friction Surfacing

In order to endure the intense freeze and thaw cycles of a Midwest winter, the bridge overpass over the St. Croix River was covered with Kafka’s Platinum-colored granite high-friction surfacing. Now thousands of commuters and travelers and cross state lines without worrying about spinning out on an icy bridge. This type of high-friction surfacing aggregate is extremely hard and can endure the abuse of harsh winters and relentless snow plows.

Burma Red Hilltopper Infield Mix - UW Softball Indoor Practice Facility - Madison, WI

Burma Red Hilltopper Infield Mix – UW Softball Indoor Practice Facility – Madison, WI

8. University of Wisconsin, Madison – Madison, WI

Application: Burma Red Hilltopper Infield Mix

Staying stateside, Kafka Granite was able to provide the University of Wisconsin, Madison with a beautiful outdoor softball infield using Burma Red Hilltopper mix. After proving hugely successful with softball-wielding Badgers, Kafka was then asked to install Burma Red Hilltopper infield mix in their state-of-the-art indoor softball field.


7. Buckingham Fountain – Chicago, IL

Application: Sunset Pink Permeable Paver Grit

Located in “Chicago’s front yard,” the Buckingham Memorial Fountain in Grant Park has been pumping water and churning out impressive light shows since 1927. Standing as one of the largest fountains worldwide, more than 20 million people visit the fountain and park annually, making it the second-most visited park landmark in the United States. Kafka Granite provided the eye-catching sunset pink paver grit located around the expansive fountain in Grant Park, complementing the aesthetic beauty of both park and fountain.

 

Salt & Pepper Granite Stabilized Pathway - Brooklyn Bridge Park - Brooklyn, NY - Project by Michael Van Valkenburgh Associates

Salt & Pepper Granite Stabilized Pathway – Brooklyn Bridge Park – Brooklyn, NY – Project by Michael Van Valkenburgh Associates

6. Brooklyn Bridge Park – Brooklyn, NY

Application: Salt and Pepper Stabilized Pathway Mix

Aiming to be a “world-class park that is a recreational, environmental and cultural destination,” Brooklyn Bridge Park is 85 acres of renovated post-industrial waterfront in Brooklyn, New York. Construction began in 2008, and the park was roughly 74% complete by the end of 2015. Enjoyed by thousands of park visitors every year for its concessions, volleyball courts, playgrounds and natural habitats, Kafka is proud to have its Salt and Pepper Stabilized Pathway serve as a means to walk through and enjoy the scenery.

 


5. Erin Hills Golf Course – Hartford, WI

Application: Erin Hills Custom Blend Wax Polymer Pathway Mix – Pathways

Gearing up to be the host of the 2017 U.S. Open of the United States Golf Association, Erin Hills is a broad expanse of rolling hills and valleys carved by glaciers. As a cartless, walking-only course, Kafka Granite is using a custom blend wax polymer mix to create walking paths for easier access and maneuverability around the glorious course while being unobtrusive and offering a beautiful natural aesthetic.

 

4. Navy Pier – Chicago, IL

Application: Unilock Decorative Precast Pavers using Kafka’s Recycled Copper Slag

Kafka’s unique recycled copper slag aggregate offers recycled content to precast pavers throughout Chicago’s Navy Pier. As a not-for-profit tourist site, Navy Pier attracts nearly nine million attraction-hungry visitors every year — this ranks it as the top leisure destination in the Midwest.

 

Photo Courtesy of Wausau Tile

Photo Courtesy of Wausau Tile

3. U.S. Capitol Plaza – Washington, D.C.

Application: Wausau Tile Decorative Precast Pavers using Kafka Granite’s aggregates

At the East Capitol Street entrance to the U.S. Capitol building sits the U.S. Capitol Plaza. Lined with wrought-iron and bronze light fixtures, benches for taking in the capitol and precisely placed shrubs and trees of many varieties, Capitol Plaza is a place where visitors can take in the essence of the U.S. Capitol. Kafka’s aggregates only add to the natural aesthetic of the area by being used in decorative precast pavers throughout the plaza.

 

2. Yankee Stadium – Bronx, New York City

Application: Burma Red Hilltopper Warning Track

Yankee Stadium is home to one of the most well-known baseball teams in history. Having had names like Babe Ruth, Mickey Mantle and Alex Rodriguez on the roster, fans flock to the Bronx to not only watch great baseball, but to also watch a little bit of history. Burma Red Hilltopper mix from Kafka is what such a prominent sports team uses for its warning track around the field and under the cleats of greats.

 

1. Times Square – Manhattan, New York City

Application: NYC Blend Epoxy Overlay Streetscape application

Often referred to as “the heart of the world,” Times Square is one of the busiest and most recognizable intersections worldwide. From being featured in countless movie scenes to serving as home to harrowing Harry Houdini stunts, the crossroads of Broadway and Seventh Avenue gets pounded by the feet of over 300,000 people every day. Wisconsin’s Kafka Granite is featured as an epoxy overlay streetscape and adds vibrant life to the ground to complement the lights in the sky, while offering a non-slip surface for pedestrians. The streetscape color is a custom New York City blend and is comprised of 37.5% recycled porcelain.

 

WHITE IS THE NEW GREEN: White Roof/Cool Roof Epoxy Overlay

LEED Credits With Kafka Granite

Since 2000, LEED Certification has served as the industry standard for measuring a building’s environmental sustainability. LEED, standing for Leadership in Energy and Environmental Design, is a way to establish and recognize a building as a “green” or eco-friendly structure or project.

Kafka Granite offers an incredible amount of products that could help your new or old construction project get acknowledged as green and receive one of four levels of LEED certification: certified, silver, gold or platinum.

From energy-efficient options such as white roofing aggregates to recycled materials like crushed porcelain or glass, Kafka offers repurposed and all-natural solutions to be used in a variety of ways. We can also help ensure architects are selecting regionally specific aggregate in order to achieve Regional Priority Credits. Since some of Kafka’s products are sourced from around the nation, it’s critical to ensure you’re getting materials that fulfill “geographically specific environmental priorities” in order to garner LEED credit for RPCs. To learn about all the ways Kafka materials can be used in your project and get it closer to LEED certification, talk to us today.

Why should your project be LEED-certified?

LEED certification will reap different incentives depending on which state your project is in. Not only will an impressively sustainable or eco-conscious build garner media attention or community support from those who appreciate green efforts, but they could also receive tax credits or fee reductions/waivers among other things.

Eight different green aspects of a building are taken into account:

  • Sustainable Sites
  • Location and Transportation
  • Water Efficiency
  • Energy and Atmosphere
  • Materials and Resources
  • Indoor Environmental Quality
  • Innovation
  • Regional Priority

Depending on the type of the project, there are 110–136 credits that can be earned. The more credits earned (the more criteria fulfilled) will translate to a higher LEED-certification level: 40–49 credits for certified, 50–59 credits for silver, 60–79 credits for gold and more than 80 credits to achieve platinum certification.

Kafka Granite Recycled Copper Slag

Kafka Granite Recycled Copper Slag

“Using more green materials, including renewable materials, recycled materials, and natural materials, is good for the building occupants and the environment.” Using organic or recycled materials from Kafka Granite can earn a project more points toward a higher level of LEED certification.

Is being LEED-certified more expensive than not building with recycled/natural materials?

Aiming to build a LEED-certified project, according to this study, will only initially cost as much or slightly more than a project not building with recycled or natural materials. However, the benefits and incentives gained from LEED certification may likely outweigh or outearn the extra construction and materials costs paid up front.

By working with Kafka Granite on your next LEED-certified project, you will get the best possible natural or recycled materials — such as our expansive variety of decomposed granite, crushed aggregate, and recycled materials — to aid in your green initiative. To discuss your specific needs or potential solutions, get in touch with one of our knowledgeable experts.

 

Kafka Granite Recycled Smoked Glass

Kafka Granite Paves Way for Sustainability

Investing in sustainability and eco-friendly ventures is costly. Despite the obvious and necessary environmental benefits, the sheer price tag of going green prevents many businesses from making this ecological leap. Kafka Granite, a family owned small business, has found an impressive number of ways to bear its eco-conscious muscle and help the environment despite its size.

In addition to offering decomposed granite aggregate solutions, which are an inherently environmentally friendly alternative to asphalt or concrete, Kafka Granite offers a broad portfolio of other green solutions, such as white roofs and permeable paver grit. Thinking outside of the granite box, Kafka has even teamed up with several other businesses in efforts to recycle waste product such as porcelain, glass, mirror, firebrick and slag.

Decomposed granite is a natural product and is the result of granitic rocks being weathered and eroded. Although organic stabilizing binders can be added and the aggregate is compacted, the permeability of decomposed granite aggregate perseveres. Beyond natural decomposed granite, many other eco-friendly hardscape solutions are becoming popular. In addition to supplying manufacturers with aggregate to create permeable pavers, Kafka Granite also specially produces permeable paver grit, the joint filler between the pavers.

Sunset Pink Permeable Paver Grit- Buckingham Fountain - Chicago, IL

Sunset Pink Permeable Paver Grit- Buckingham Fountain – Chicago, IL

An added benefit of Kafka Granite’s permeable paver grit is its ability to complement the pavers’ color or design. It can be practically camouflaged or can lend itself to the aesthetics of the area while providing the appropriately sized joint filler. Using the correct size, and hardness, of aggregate between pavers ensures that joints between pavers won’t become clogged and the permeability of the joints will remain optimal during its lifespan.

The incredible permeability of Kafka’s aggregate prevents water runoff or unwanted flooding — instead, the water permeates the aggregate and is reabsorbed by the soil and water table below. Ancillary benefits of Kafka aggregate include its lifespan — requiring fewer replacements than alternatives.

Some of Kafka’s aggregates are manufactured for other environmental causes such as white roofs. Also known as cool roofs, Kafka produces recycled porcelain and white quartz which can be applied to pre-existing rooftops using a two-part epoxy overlay. Naturally round Birchwood granite is also available for traditional rooftop ballast applications. White roofs diminish the heat island effect — the occurrence of higher temperatures in urban areas versus rural ones — exhibited by dark roofs. By reflecting the majority of the sun’s rays, the ambient temperature surrounding a white roof is dramatically lower. The cooling costs of a structure with a white roof are also reduced, saving costs for homeowners, business owners, and the atmosphere.

Kafka Granite Recycled Copper Slag

Kafka Granite Recycled Copper Slag

As a Wisconsin-based company, Kafka looked to native-Wisconsin businesses Wausau Tile and Kohler Corporation to join in a recycling initiative. Kohler Corporation’s rejected porcelain toilets and sinks, as well as the corporation’s other landfilled materials like slag and firebrick, get crushed to size and used in place of natural stone. Recently adopted was the recycling of glass screens from outdated televisions and computers, as well as two-sided mirrors. Recycled materials can be used as aggregates in precast concrete, terrazzo flooring and countertops, epoxy overlay surfacing, pathway materials and more. The smoky recycled glass serves as an impressive alternative to expensive natural quartz, while the two-sided mirror creates a unique, high-end finish to flooring and countertop products.

Using recycled and sustainable materials helps architects earn points toward LEED certification. LEED, Leadership in Energy and Environmental Design, was created by the U.S. Green Building Council and serves as third-party verification to determine whether new construction is truly green or eco-friendly. By using sustainable materials or recycled products manufactured by Kafka, designers and architects can establish themselves as leaders in green design and construction — a highly sought after quality in modern construction trends.

Kafka Granite's Dust Collection System

Kafka Granite’s Dust Collection System

Even the byproducts of Kafka’s manufacturing process are reused. Taking an eco-friendly leap forward, a state-of-the-art dust-collection system was installed at Kafka’s crushing facility. A huge asset, the system winds through the crushing facility, acting like a large vacuum and collecting dust. This innovative system not only keeps otherwise wasted dust from polluting the air, but after it has been collected, it is being reused in the creation of other products such as pathway mixes.

Kafka’s sustainable efforts aren’t only rooted in the core of the business through the sustainable and recycled product offering, but these efforts branch into big-picture efforts to increase efficiency, reduce its carbon footprint and look for solutions to aid in a greener future. Even its less-noted efforts, like using secondhand pallets for shipping, accumulate to create a more sustainable tomorrow and serve as an example for how even small businesses can aid in the green movement.

Platinum Granite High Friction Overpass Overlay - Marathon County Highway Department

In the News: America’s Infrastructure

America’s Infrastructure Could Be Improved With Kafka’s Products

Every four years, America’s infrastructure is graded by the Advisory Council comprised of American Society of Civil Engineers members*. In 2013, the United States of America barely passed, earning an overall grade of D-plus. However, more and more businesses and initiatives have sprung up to try and resolve the deteriorating condition of America’s infrastructure, and Kafka Granite is with them in seeing opportunities to aid in raising our grade.

The categories being routinely graded are public facilities, energy, water and environment, and transportation. By using a simplistic report card scale of A to F, grades are assigned based on eight criteria: capacity, condition, funding, future need, operation and maintenance, public safety, resilience and innovation. Kafka Granite offers products that could help improve the safety of dangerous overpasses, slippery bridges, failing roads and other types of surface transportation, which received an individual grade of D.

Within the ASCE’s 2013 Infrastructure Report card, it was determined that 32% of America’s major roadways are in poor to mediocre condition. As unpleasant as it is to drive on a roadway in poor or hazardous condition, it’s more unpleasant to address the surmounting costs incurred by motorists around the nation. When a road, whether it be a bridge, overpass, or an exit/entrance ramp, suffers from a loss of traction and surfaces become increasingly slippery and dangerous, the safety of motorists is compromised. 

Less-than-ideal conditions can range from roadways being poorly planned to being poorly maintained. The financial costs of U.S. motorists traveling on deficient pavement stood at a staggering $67 billion per year in 2013 while also costing many lives. In 2010, 32,885 motorists, nearly one-third of traffic fatalities, were a result of roadway deficiencies.

The importance of a healthy infrastructure affects more than just motorists. The following video summarizes the 2013 ASCE Report Card for America’s infrastructure and its value.

Kafka Granite Has High-Friction Solution to a Slippery Problem

Kafka Granite sees a way to construct safer surfaces and even improve the condition of diminishing and dangerous roadways: high-friction surfacing. High-friction, or non-skid, surfacing epoxy overlays can improve the safety of preexisting roadways as well as be used during new roadway construction to create a safe, high-traction, high-friction surface from day one. A slippery surface renders roads more dangerous, especially when these roads are heavily used. A high-friction epoxy overlay on a new or deteriorated roadway vastly increases traction between the road and vehicle, which could prove critical for accident-bound stretches of road such as bridges, overpasses and exit/entrance ramps.

Colonial Red & Platinum Granite High Friction Surfacing Overlay

Colonial Red & Platinum Granite High Friction Surfacing Overlay

Recognizing that 47% of urban interstate VMT (vehicle miles traveled) are traveled over deficient pavement, Kafka sees potential for improved safety, cost savings and a higher ASCE grade for infrastructure on the next report card. High-friction epoxy overlays dramatically increase traction year-round and help motorists stay safe whether trekking across roads coated with rain, ice, or snow.

High-friction surfacing aggregates are extremely hard and can endure rigorous environmental conditions, including harsh freezing and thawing cycles. These aggregates can be manufactured to meet Department of Transportation specifications and generally add 3/8” thickness to pre-existing roadways.

Kafka Granite’s unique and vast aggregate color selection also makes it possible to enhance a roadway’s safety even more by being able to distinguish bike paths, street shoulders or crosswalks with colors that contrast against the street itself.

It’s predicted that the financial needs to improve America’s surface transportation infrastructure won’t be met by 2020. With businesses like Kafka working to provide potentially more cost-effective solutions, roads across the nation can adopt solutions like these and become safer for motorists nationwide.

*http://www.infrastructurereportcard.org

Kafka Granite manufacturing

A Simple Guide to Kafka Granite’s Commercial Offerings

From specialty crushed stone in over sixty different colors for manufacturing, to beautiful multi-colored, naturally round granite boulders for landscaping, Kafka Granite is one of the largest and most specialized producers of architectural and landscape aggregates. Having been a leading and established supplier of granite, quartz, marble and recycled materials for over three decades, many of the top architects, landscape architects, contractors, and manufacturers turn to Kafka Granite aggregates for variety of projects, including:

  • Architectural precast aggregates for exposed precast concrete office buildings, medical complexes, skyscrapers, sports stadiums, etc.
  • Specialty crushed aggregates and manufactured sands for manufacturing decorative precast concrete pavers, or bricks, and precast concrete amenities such as trash cans, tables, planters, etc.
  • Over 60 colors of granite, quartz, marble, and recycled materials crushed, dried, and bagged for use in manufacturing epoxy resin countertops, tile, and terrazzo flooring.
  • Epoxy Overlay Aggregates for High Friction surfacing applications that provide high-friction, non-skid surfaces for bridge decks, entrance/exit ramps, curves, bike paths, and pedestrian crosswalks.
  • Bulk quantities of decorative landscape stone that includes various colors and sizes of crushed stone, round pebbles, multi-colored granite boulders, and decorative rip rap boulders.
  • Decomposed Granite pathway materials for a more natural alternative to traditional hardscape solutions such as asphalt, concrete or pavers.
  • Premiere ball yard infield mix, warning track mix, and mound clay available at a variety of price points to provide lower maintenance, better drainage, safer footings, and consistent ball hops.

With so many products available, sometimes it’s difficult to understand all of the choices, but we are here to help! The Kafka sales team is standing by to help with your next project, but this short guide might be a simple first step in answering many of your questions. Let us break it down:

Architectural Precast Aggregates

Architectural precast is one of the most durable materials used in the exterior construction of commercial buildings today.  But it is the exposed precast stone aggregate that truly gives the final product its unique aesthetic. Architectural precasters are looking for the perfect combination of aggregate with a very specific combination of stone size, color, and strength to create the perfect end product.  With a massive network of stone quarries throughout North America and the unique ability to meet any size specification, Kafka Granite has the perfect aggregate and will work with you to make your next project a success.

Photo Courtesy of Wausau Tile

Photo Courtesy of Wausau Tile

Decorative Precast Concrete Aggregates for Decorative Paver and Brick Manufacturing

Concrete bricks and pavers are always a popular decorative hardscape solution. However, adding Kafka Granite’s naturally colored aggregates to your precast concrete mix has the power to make them even more unique, by adding visual interest to the face-mix. Many of the top producers of decorative precast concrete pavers, bricks, and amenities trust Kafka Granite as their aggregate supplier–especially for the specialized colors, sizes, and recycled content not found anywhere else. With the rise in popularity of permeable pavers, we also offer complimentary permeable paver grit that’s crushed to size to ensure proper drainage and durability in freeze/thaw conditions.

Epoxy Resin Aggregates for Countertop, Tile, and Terrazzo Floor Manufacturing

With the ability to crush, dry, and bag 60 different colors of granite, quartz, marble, and recycled materials, Kafka Granite has a long history of supplying crushed stone chips for manufactured countertops, tiles, terrazzo flooring, and other epoxy resin based manufacturing. Many of the top producers of Manufactured Quartz Countertops use a variety of Kafka’s aggregates and recycled materials in their production. Furthermore, Kafka has a longstanding relationship with T&M Supply, who distributes Kafka’s aggregates for stunning terrazzo flooring solutions throughout the world.

Epoxy Overlay Aggregates for High-Friction Roads and Non-Slip Pedestrian Walkways

There are many times when traditional concrete and asphalt are simply unsafe for high traffic roadways and walkways.  During certain times of the year, these surfaces can become extremely slippery and unsafe, especially on bridge decks, sharp curves, and entrance/exit ramps. High Friction Surfacing is the perfect solution, with Kafka Granite’s Epoxy Overlay aggregates offering a high level of traction in all kinds of weather, while also being durable enough to withstand harsh freeze/thaw conditions. The epoxy overlay aggregates can also be used for Streetscape applications such as crosswalks, medians, sidewalks, and bike lanes to create a non-slip surface for pedestrians while also enhancing the aesthetics of the pre-existing hardscape.

Landscaping Stones and Boulders

Kafka offers a wide variety decorative landscape stone and boulders that will provide the perfect solution for landscape designers and contractors.  Offered in a variety of colors and sizes, use Kafka’s Decorative Landscape Stone to define walkways and driveways, to enhance gardens and flower beds, or to brighten heavily shaded areas.  Kafka Granite also offers a beautiful array of naturally round, glacially deposited multi-colored boulders that range in size from 3-6-inch cobbles to massive boulders over 60-inches in diameter. Use round boulders, or consider the variety of Decorative Rip Rap boulders, for retaining walls, water features, ponds, shorelines, or simple, yet effective, accent pieces in your landscape design.

Pewter Granite Stabilized Pathway - Walgreens Corporate Headquarters - Deerfield, IL

Pewter Granite Stabilized Pathway – Walgreens Corporate Headquarters – Deerfield, IL

Pathway Materials

For pathways, bike paths, and other trail systems where a more natural look and feel is desired, consider a more organic material that is both aesthetically appealing and durable.  Sometimes traditional concrete or asphalt just won’t do. The Standard Pathway Mix is made from decomposed granite or crushed stone, screened to a specific size to ensure a maximum compacted surface that retains firmness, flexibility, and permeability.  Kafka also offers two additional levels of durability. The Stabilized Pathway Mix includes an organic binding agent for a stronger, more stable, and less erosive surface.  Meanwhile, the Wax Polymer Pathway Mix is the best pathway solution for extremely high traffic areas or steep inclines, as it’s non-permeable surface allows water to bead off the surface, eliminating mud, dust, and erosion.

Ballyard Materials

Finding the proper materials for baseball or softball diamonds can be a nightmare; most of the traditional materials are too muddy, too dusty, and too high maintenance, which all take valuable time away from both the groundskeepers and players. However, Kafka Granite specializes in low maintenance, high drainage products that minimize mud and dust, while retaining the natural playing surface that players know and love. From standard high-drainage top dressings, to high-quality, professional grade infield mixes and warning track mixes, Kafka Granite offers a variety of solutions for any price point: from the little league to the major league.

Kafka Granite Does It All!

Can’t find what you’re looking for? Just ask! After all, most of Kafka Granite’s products were originally developed to meet customer requests, and we are not limited to the product lines you just read about. We are a custom-orientated company, so whether your firm is trying to match an aggregate used in a pre-existing structure, meeting a unique size specification for your manufacturing process, or just making a statement with a completely unique, custom color combination, Kafka Granite will work with your team to make it happen.

 

 

Kafka Granite Crushing Facility - Mosinee, WI

HOW IT’S MADE: An Insight into Kafka Granite’s Manufacturing Process

To commemorate 35 years of growth in the specialty aggregate industry, Kafka Granite has developed this video to give our customers a closer look at what makes our manufacturing process unique.

 

 

Jack Caldwell, Project Designer at Waldrop Engineering, was one of the first to view Our Manufacturing video after recently taking a tour of our crushing facility. He noted, “We thoroughly enjoyed seeing the process and how much growth your company has experienced…we were able to see a much bigger picture. It’s a great video and a helpful tool for us to educate our design team with!”

Whether you are an architect or an engineer, a purchaser or a manufacturer, or one of the other many friends of Kafka Granite, we hope this video proves to be a helpful tool for you and your team as well!

Our new video is available for viewing on our new and improved website. While you are there, take a look around…there is a lot of updated information, photos, and other resources!

As always, please let us know if Kafka Granite can help you with your next project. We would be happy to provide you and your team with a tour of our facilities, a lunch and learn presentation, or samples of our products. Contact our sales team for more information. 

Like our video? Contact David Schulta Videography!

 

Video produced by David Schulta & Tiffany Kafka. Video directed and edited by David Schulta Videography LLC.